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Commissioning, engineering and support
Power plants and industrial processes
ALSPA P320 expert

Global project experience

This map shows a selection of the industrial sites where François Mezzarobba has worked, first on international commissioning and technical support assignments for Alstom Power Automation and Control, then through ICSS since 2014.

These assignments cover different stages in the plant life cycle: commissioning, fault diagnosis, control-logic modifications, control-loop optimisation, maintenance, long-term operational support, and upgrade preparation or support.

The map also illustrates the variety of industrial processes, control-system architectures and working environments encountered. It is not exhaustive: some short assignments and work subject to confidentiality restrictions are not shown.

Areas covered

  • Combined-cycle and conventional power plants.
  • Gas turbines, steam turbines, boilers and water–steam cycles.
  • Hydropower, geothermal and concentrated solar power.
  • Cogeneration, district heating and industrial processes.
  • Water treatment and desalination.
  • ALSPA P320 systems, Emerson Ovation and multi-vendor architectures.
  • Industrial networks and communication protocols.

Where an assignment has resulted in a publishable case study, a link in the marker information window provides direct access to its detailed description. Further examples are available on the Projects and case studies page.

Please contact us if you would like to know more.

Sites and assignments shown on the map

This text index makes the map information accessible without opening the information windows.

Show the list of 43 sites

Aramon

Aramon, FranceEDF

Fuel-fired power plant
1,400 MW
ALSPA P320 Series 5

Work performed by ICSS : Diagnosis of a critical setpoint loss: low-level C80-75 memory analysis, correction and recommissioning. Subsequent technical support.

Belchatow

Bełchatów, PolandPro Energia

Coal-fired power plant
5,420 MW
ALSPA P320 Series 6

Work performed by ICSS : Expert support to commissioning teams: Controcad servers, HMI, operator labels, diagnostic scripts and TGC logic.

CCPP22

Dubai, United Arab EmiratesDubaï Aluminium Company Limited

KA13E2 combined-cycle power plant (multi shaft)
430 MW
ALSPA P320 Series 5

Work performed by ICSS : Troubleshooting and resolution of end-of-warranty punch-list items. Commissioning of remote load control over IEC 60870-5-104.

Combigolfe

Fos-sur-Mer, FranceElectrabel

KA26 combined-cycle power plant (single shaft)
424 MW
ALSPA P320 Series 6

Work performed by ICSS : DCS installation, acceptance testing and commissioning. Troubleshooting of interfaces, HMI, IMS and CSS-F GCOM exchanges.

Cycofos

Fos-sur-Mer, FranceGDF Suez

KA26 combined-cycle power plant (single shaft)
400 MW
ALSPA P320 Series 5, later Series 6

Work performed by ICSS : Troubleshooting of exchanges with the PI system, DCS/HMI reload and time synchronization. Subsequent support for remote HMI and backups.

DK6

Dunkerque, FranceGDF Suez

KA13E2 combined-cycle power plant (multi shaft)
2 × 400 MW
ALSPA P320 Series 5

Work performed by ICSS : Expansion of PI-system data exchanges, addition of boiler-protection redundancy, and troubleshooting of CSS-G, OPC, HMI and industrial workstations.

Ermenek

Göksu River, TürkiyeErmenek Consortium

Francis-turbine hydroelectric power plant
2 × 150 MW
ALSPA P320 Series 5

Work performed by ICSS : Diagnosis and resolution of a blocking C80-35 startup issue caused by a Controcad EL-domain validation anomaly.

Flevo Máxima

Lelystad, NetherlandsElectrabel

KA26 combined-cycle power plant (single shaft)
2 × 432 MW
ALSPA P320 Series 6

Work performed by ICSS : Expert support at the end of commissioning: punch-list resolution and troubleshooting of CSS-F GCOM communications with turbine controllers.

Fujairah

Fujairah, United Arab EmiratesFujairah Asia Power Company

KA26 combined-cycle power plant (multi shaft)
5 GT26s and 3 steam turbines
2,000 MW
Desalination units
ALSPA P320 Series 6

Work performed by ICSS : Factory acceptance testing, on-site control-system installation and commissioning, followed by end-of-warranty troubleshooting.

Ghannouch

Gabès, TunisiaSTEG

KA26 combined-cycle power plant (single shaft)
400 MW
ALSPA P320 Series 6

Work performed by ICSS : Troubleshooting and resolution of technical punch-list items before provisional acceptance of the plant.

GTX

Dubai, United Arab EmiratesDubaï Aluminium Company Limited

GT13E2 gas turbine
150 MW
ALSPA P320 Series 5

Work performed by ICSS : Commissioning of remote load control over IEC 60870-5-104 and troubleshooting of control-system issues.

Redbud

Luther, Oklahoma, United StatesOGE

Combined-cycle power plant
4 × 300 MW
TGC v1 turbine control and ALSPA HMI

Work performed by ICSS : Controcad project migration, replacement of Solaris stations with ALSPA HMI, firmware and application upgrades, testing and commissioning.

Seward

Indiana County, Pennsylvania, United StatesReliant Energy

Coal-fired power plant
585 MW
TGC v1 turbine control and ALSPA HMI

Work performed by ICSS : Retrofit of the HMI and engineering tools while retaining the existing turbine controllers; on-site testing and commissioning.

Magnolia

Ashland, Mississippi, United StatesMagnolia Energy

Combined-cycle power plant
3 × 300 MW
TGC v1 turbine control and ALSPA HMI

Work performed by ICSS : Retrofit of the HMI and engineering tools, retention of the TGC v1 controllers, and on-site technical support.

Kureimat

El-Kureimat, EgyptINITEC Energia

Combined-cycle power plant
750 MW
ALSPA P320 Series 5

Work performed by ICSS : Troubleshooting covering cybersecurity, networks, Modbus, IEC 60870-5-101, controllers, application logic and Historian.

Kwinana

Kwinana, Western AustraliaNewGen Power Kwinana

KA13E2 combined-cycle power plant (multi shaft)
320 MW
ALSPA P320 Series 5, TGC V2+ and Egatrol

Work performed by ICSS : Commissioning, maintenance and process support; drum-level control redesign, new functions and Modbus/DNP3 links, and team training.

Read the case study

Le Havre

Le Havre, FranceEDF

Coal-fired power plant
600 MW
ALSPA Series 6 HMI, C370 and CE2000 through CSS-F F900

Work performed by ICSS : Troubleshooting and corrections for the ALSPA P320 Series 4-to-Series 6 HMI retrofit while retaining the existing controllers.

Los Humeros

Puebla, MexicoCFE

Geothermal power plant
2 × 25 MW
ALSPA P320 Series 6 and Controsteam

Work performed by ICSS : Condenser-control redesign and tuning, startup-sequencer design, and commissioning of dispatching interfaces.

Lucciana

Bastia, FranceEDF PEI

MAN diesel-engine power plant
7 × 17 MW
Siemens PCS 7

Work performed by ICSS : Instrumentation, equipment testing and commissioning, plus on-site studies of new systems to be integrated with the DCS.

Niehl III

Cologne, GermanyRheinEnergie

KA26 combined-cycle power plant (single shaft) with district heating
450 MW
ALSPA P320 Series 6

Work performed by ICSS : Redesign and commissioning of HRSG interstage desuperheater control, process support, industrial interfaces and Controcad project merging.

Read the case study

Provence 5

Gardanne, FranceSNET

Coal-fired power plant
595 MW
ALSPA P320 Series 5

Work performed by ICSS : Development and execution of an SQL script for mass changes to Controcad diagrams and controller code, with on-site checks and loading.

Sulcis

Sardinia, ItalyENEL SRI

Coal-fired power plant
585 MW
ALSPA P320 Series 5

Work performed by ICSS : Diagnosis of a complete HMI loss blocking plant operation, system reinstallation and root-cause analysis.

Terga

Aïn Témouchent, AlgeriaSKT

KA26 combined-cycle power plant (single shaft)
3 × 400 MW
ALSPA P320 Series 6 and Trusted protection system

Work performed by ICSS : Installation and commissioning of the first unit DCS; troubleshooting of CSS-F 800xA communications with turbine controllers.

Tzafit

Kfar Menahem, IsraelDalia

KA26 combined-cycle power plant (single shaft)
2 × 435 MW
ALSPA P320 Series 6 and Trusted protection system

Work performed by ICSS : Commissioning and tuning of the HRSGs, water-steam cycle and auxiliaries; turbine support and troubleshooting of third-party communications.

Wimalasurendra

Nortonbridge, Sri LankaCeylon Electricity Board

Hydroelectric power plant
2 × 25 MW
ALSPA P320 Series 6.1 Hydro

Work performed by ICSS : On-site control-system installation and commissioning.

CPCU Saint-Ouen

Saint-Ouen-sur-Seine, FranceCompagnie Parisienne de Chauffage Urbain

Steam production for district heating
ALSPA P320 Series 4-to-Series 6 retrofit

Work performed by ICSS : Owner’s engineering support for the retrofit, factory and site testing, punch-list management, control improvements and team training.

CPCU Vitry

Vitry-sur-Seine, FranceCompagnie Parisienne de Chauffage Urbain

Steam production for district heating
ALSPA P320 Series 4-to-Series 6 retrofit

Work performed by ICSS : Owner’s engineering support for the retrofit, factory and site testing, punch-list management, control improvements and team training.

Krakatau Steel

Cilegon, IndonesiaKrakatau Steel

Cold rolling mill
VAX/Alpha servers and 80-MT controllers — E900 protocol

Work performed by ICSS : On-site study for replacing 80-MT controllers with ABB PLCs while retaining VAX coil management; E900 protocol expertise.

Solvay Tavaux

Tavaux, FranceSolvay

Cogeneration plant
2 LM6000 gas turbines supplying process steam
ALSPA P320 Series 4

Work performed by ICSS : Maintenance, troubleshooting and modifications; supply and configuration of spares. Retrofit studies, data extraction and module reverse engineering.

Read the case study

Sønnå

Sauda, NorwaySaudefaldene

Sønnå hydroelectric power plant
2 x 106 MW + 62.5 MW
ALSPA P320 Series 5

Work performed by ICSS : Maintenance and support, industrial workstation replacement, retrofit studies, and migration of dispatching exchanges from IEC 60870-5-101 to an IEC 60870-5-104 architecture.

Read the case study

Ashalim

Ashalim, IsraelMegalim

Solar-tower concentrated solar power plant
130 MW
ALSPA P320 Series 6, Controsteam and Trusted protection system

Work performed by ICSS : Process commissioning and optimization; steam-turbine startup design, main cooling-water redesign, water-steam-cycle tuning and multi-vendor interfaces.

Auvere

Auvere, EstoniaEesti Energia

Biomass and oil-shale power plant
300 MW
ALSPA P320 Series 6

Work performed by ICSS : Integration of new reversible local controls for biomass feeders and ash screws: I/O, logic, HMI, generation and loading.

Angostura

Biobío, ChileColbún

Hydroelectric power plant
2 x 136 MW + 48 MW
ALSPA P320 Series 6

Work performed by ICSS : In-depth maintenance and lifecycle support: MFC1000/EPL switchover, ICCP virtualization, remote control and AGC, and controller, network, GIS and AVR troubleshooting.

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Sohar 3

Sohar, Al Batinah North, Sultanate of OmanShinas Generating Company

Combined-cycle power plant
1,710 MW
ALSPA P320 Series 6 and Emerson Ovation

Work performed by ICSS : Cross-platform ALSPA/Ovation review, controlled online changes, and troubleshooting of Modbus communications, time synchronization, workstations, Historian and HRSG logic.

Hulu Terengganu

Hulu Terengganu, MalaysiaFiltratec / Tenaga Nasional Berhad (TNB)

Hydroelectric power plant
2 × 125 MW + 2 × 7.5 MW
ALSPA P320 Series 6

Work performed by ICSS : Root-cause identification and correction of an IEC 60870-5-104 communication loss after an HMI database change; restoration of the gateway workstation and networks.

GAYA

Saint-Fons (Lyon), FranceENGIE

Renewable-gas R&D platform
Biomass gasification and methanation

Work performed by ICSS : Control system virtualization for backup before dismantling.

ArianeGroup

Vernon, FranceArianeGroup

Cryogenic propulsion test site
ALSPA C80-35 controllers with CPU331

Work performed by ICSS : Controller maintenance and recommissioning, backup of Ladder programs using P8, operational checks and repair of an IC693MDL940 module.

Ugitech — Ugine

Ugine, French Alps, FranceUgitech

Stainless-steel long-products site
ALSPA C350 and C370 controllers

Work performed by ICSS : Technical support for the rolling mill C350/C370 controllers, team training and repair of ALSPA-S boards.

Cordemais

Cordemais, Loire-Atlantique, FranceEDF

Coal-fired power plant
2 × 600 MW
ALSPA P320 Series 5

Work performed by ICSS : Training of the site teams in the operation and maintenance of ALSPA P320 Series 5.

Braemar

Western Downs, Queensland, AustraliaAlinta Energy

Gas-turbine power plant
564 MW
P320 AVR v1

Work performed by ICSS : Remote technical support for the automatic voltage regulator.

Saltend

Hull, East Yorkshire, United KingdomTriton Power

Combined-cycle cogeneration plant
1,200 MW
Microrec K4.1 AVR

Work performed by ICSS : Unit 1 AVR maintenance: parameter backup and checks, I/O testing, and verification of contactors and the field-flashing circuit.

Chivasso

Chivasso, Piedmont, ItalyEMIS

Chivasso thermal power plant
P320 AVR v1

Work performed by ICSS : Collection and safeguarding of data before the AVR retrofit: backup of the four CPU363 controllers, parameter capture, logic documentation and I/O configuration checks.

Protea Pierrelatte

Pierrelatte, Drôme, FranceProtea

Control-cabinet manufacturing workshop
MFC3000, CE2000, marshalling and SIDEM unit cabinets

Work performed by ICSS : Validation of the I/O test procedure, training of Protea teams, preparation of test sheets and documentation, and technical feedback on manufacturing discrepancies.